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Bar & Plate CAC

Application: Mobile Working Machines, Power Generation, On-Road & Off-Road Specialty

A Bar & Plate Charge Air Cooler (CAC) is a type of heat exchanger commonly used in automotive and industrial applications to cool the compressed air before it enters the engine’s intake manifold. It consists of alternating layers of flat bars and corrugated fins assembled into a compact and efficient package.

Construction:

  • Bar & Plate CAC products are typically constructed using aluminum.
  • They consist of a series of bars, plates, and fins stacked together, forming a compact core structure.
  • The core is enclosed within end tanks, which are also made from aluminum, providing strength and sealing capabilities.

Functionality:

  • Bar & Plate CAC products function by cooling the hot compressed air from the turbocharger before it enters the engine.
  • As the hot air passes through the CAC/intercooler, it dissipates heat to the surrounding air, resulting in denser, cooler air for improved combustion.
  • The compact design and efficient heat transfer properties of bar & plate construction ensure rapid cooling and minimal pressure drop.

Efficiency:

  • Bar & Plate CAC products offer high thermal efficiency due to their large surface area and efficient airflow design.
  • They are capable of handling high boost pressures and temperature differentials while maintaining consistent performance.
  • The design minimizes pressure drop, reducing the turbo-lag on the turbocharger and improving overall engine efficiency.

Applications:

  • Bar & Plate CAC products are commonly used in turbocharged engines across various industries, including automotive, marine, and industrial applications.
  • They are particularly suitable for high-performance vehicles and heavy-duty applications where efficient cooling is crucial for engine performance and longevity.

Benefits:

  • Enhanced engine performance: By reducing intake air temperature, bar & plate CAC products improve combustion efficiency and power output.
  • Durability and reliability: The robust construction and efficient design ensure long-term reliability, even under extreme operating conditions.
  • Compact size: Bar & Plate CAC products offer a high cooling capacity in a compact footprint, making them suitable for installation in tight spaces and performance-oriented vehicles.